CIF Automatic In-line Atmospheric Plasma Cleaning System

Application

The fully automatic online atmospheric plasma cleaning system is used for pre-treatment in printing, coating, and dispensing on mobile phone housings; surface modification of screens; cleaning connectors; and screen and transfer printing in industrial applications. It improves material  wettability,  enhances  adhesion  and  bond  strength,  and  removes  organic contaminants, oils, and greases.

Function & Features

1. Intelligent control and data management

 Features a 15.6-inch color touchscreen with Chinese and English interface options, enabling real- time monitoring  of  process  parameters  and  offering  data  storage,  output,  and traceability for full-process production control.

2. Automated control system and process flexibility

It uses a PLC control system for fully automated cleaning, with flexible parameter settings and adjustable processing areas to meet various production needs.

3. Efficient and stable processing structure design

Supports single- or double-sided plasma processing with stepper motor drive for stable, efficient operation; features a belt/chain conveyor system that ensures smooth running and seamless integration with upstream and downstream processes.

4. High-performance nozzle and generator configuration

It features third-generation imported alloy rotating nozzles that are heat- and oxidation- resistant with a long service life. After aging treatment and frequency calibration, they achieve optimal resonance with the equipment's signal system, significantly increasing processing area and efficiency compared to traditional single-point direct spray systems. The plasma generator  has adjustable power, an external excitation oscillation circuit, and automatic frequency tracking for stable performance and over 10% higher output.

5. Safety protection and convenient maintenance design

It features integrated ceramic  insulation for reliable, safe operation;  includes a safety protection and self-check system that automatically alerts and resolves abnormalities to enhance maintenance efficiency; equipped with a safety shield and a transparent acrylic window for operator protection and real-time process monitoring.

6. Environmental protection and structural optimization design

It features a top exhaust system that quickly removes processing gases, ensuring a clean workshop environment; the built-in control cabinet simplifies the structure, enhances appearance, and saves installation space.

7. Wide processing capacity

The maximum plasma processing width reaches 475mm, with interchangeable nozzles to meet various workpiece size requirements.