Application Scenarios
The applications include automotive parts cleaning, laboratory instrument cleaning, electronic product cleaning, glass lens cleaning, shoe material fabric cleaning, medical device cleaning, packaging and printing cleaning, food sterilization, agricultural breeding, etc.
Application Scenario 1: Automotive Parts Cleaning
This device is applied in the cleaning of automotive parts. With the growing popularity of automobiles, the demand for plasma cleaning technology is increasing across various stages of automobile production, including bonding treatment for car lights, sealant strip treatment, instrument panel treatment, and automotive interior treatment.
Application Scenario 2: Electronic Product Cleaning
This device is designed for cleaning electronic products. In processes such as screen bonding, circuit board cleaning, and IC production photoresist removal, traditional methods (e.g., alcohol) often fail to achieve the desired effect and may cause environmental pollution. By adopting low-temperature plasma jet technology, impurities can be effectively removed while significantly improving material adhesion. This technology delivers excellent performance in screen bonding, circuit board cleaning, and IC photoresist removal.
Application Scenario 3: Glass Lens Cleaning
This device is designed for cleaning glass lenses in the glass and optical industry, especially for products with high surface coating requirements. Thorough surface cleaning is essential before coating. In addition to conventional cleaning methods, a low-temperature plasma cleaning process is added afterward. This process not only effectively removes dust and residues from previous procedures but also enhances the material’s adhesion properties. Typical applications include high-end glass, optical lenses, cameras, and camera lenses.
Application Scenario 4: Printed Packaging & Lamination Cleaning
This device is used for cleaning laminations on printed packaging. In modern printing and packaging production, films or foils are usually applied to the surface to ensure texture, waterproofing, and product grade. The traditional UV coating method is relatively complex, has a low yield, and often suffers from adhesive failure. By using low-temperature plasma technology, costs can be reduced and the overall yield improved. Furthermore, plasma cleaning of the box surface before applying adhesive glue effectively enhances adhesion and makes gluing easier.
Application Scenario 5: Fabric & Shoe Material Cleaning
This device can be used for cleaning fabric and shoe materials. The modern fabric and shoe materials industry imposes strict requirements on the surface properties of materials, as these directly determine key indicators such as dyeing rate, affinity, gloss, and adhesion. Traditionally, chemical agents are used for surface treatment, which consumes large amounts of water and causes pollution. Low-temperature plasma treatment allows active particles to interact with material surfaces through processes such as etching, oxidation, reduction, cross-linking, and polymerization. These reactions modify the chemical composition and physical-chemical properties of material surfaces, improving hydrophilicity, adhesion strength, dyeability, shrinkage resistance, dirt resistance, and conductivity.
Application Scenario 6: Medical Device Cleaning
This device can be used for cleaning medical equipment. Polymer materials are widely used in the medical field, such as in medical instruments, stents, sensors, etc. Low-temperature plasma delivers excellent effects in the cleaning, sterilization, bonding, and modification of these materials.
Application Scenario 7: Food & Seed Cleaning & Sterilization
This device is designed for the cleaning and sterilization of food and seeds, suitable for food processing and agricultural breeding. These industries face challenges in food sterilization and seed germination. The plasma jet cleaning device releases active groups that effectively act on food surfaces, providing a reliable, pollution-free sterilization and preservation method that does not affect food taste. When applied to seeds, plasma groups eliminate bacteria, improve seed surface characteristics, boost germination rates, and enhance pest and disease resistance. Additionally, the device can produce biologically active water, which is highly beneficial for bean sprout production and fruit cleaning.
Industry Applications
Automotive Parts
In the processing of headlights, steering wheels, EPDM seals, windshields, and automotive electronics, it improves surface hydrophilicity and bonding quality.
Connector Industry
Improves material surface adhesion and enhances printing quality in cable character printing.
Lithium Battery Industry
Effectively removes surface organic matter and impurities during battery bonding, welding, packaging, and blue film pasting, enhancing surface adhesion.
Plastic Industry
Improves hydrophilicity in surface activation, bonding, and screen printing, and extends the service life of adhesive printing.
Metal Industry
Removes residual organic matter during gold plating, silver plating, and welding.
Glass Industry
Removes static electricity, dust, and oil, improves hydrophilicity, and extends the service life of coating and printing in ink printing, coating, and bonding processes.
3C Industry
Improves surface adhesion and bonding strength in mobile phone assembly bonding, camera module & headset bonding, and middle frame bonding.
LCD Display Industry
Effectively removes oily dirt and organic pollutant particles from surfaces during TP bonding, improving bonding stability.